Nanotechnology Now

Our NanoNews Digest Sponsors
Heifer International



Home > Press > Thin coating on condensers could make power plants more efficient: Graphene layer one atom thick could quadruple rate of condensation heat transfer in generating plants

An uncoated copper condenser tube (top left) is shown next to a similar tube coated with graphene (top right). When exposed to water vapor at 100 degrees Celsius, the uncoated tube produces an inefficient water film (bottom left), while the coated shows the more desirable dropwise condensation (bottom right).

Courtesy of the researchers
An uncoated copper condenser tube (top left) is shown next to a similar tube coated with graphene (top right). When exposed to water vapor at 100 degrees Celsius, the uncoated tube produces an inefficient water film (bottom left), while the coated shows the more desirable dropwise condensation (bottom right).

Courtesy of the researchers

Abstract:
ost of the world's electricity-producing power plants -- whether powered by coal, natural gas, or nuclear fission -- make electricity by generating steam that turns a turbine. That steam then is condensed back to water, and the cycle begins again.

Thin coating on condensers could make power plants more efficient: Graphene layer one atom thick could quadruple rate of condensation heat transfer in generating plants

Cambridge, MA | Posted on June 1st, 2015

But the condensers that collect the steam are quite inefficient, and improving them could make a big difference in overall power plant efficiency.

Now, a team of researchers at MIT has developed a way of coating these condenser surfaces with a layer of graphene, just one atom thick, and found that this can improve the rate of heat transfer by a factor of four -- and potentially even more than that, with further work. And unlike polymer coatings, the graphene coatings have proven to be highly durable in laboratory tests.

The findings are reported in the journal Nano Letters by MIT graduate student Daniel Preston, professors Evelyn Wang and Jing Kong, and two others. The improvement in condenser heat transfer, which is just one step in the power-production cycle, could lead to an overall improvement in power plant efficiency of 2 to 3 percent based on figures from the Electric Power Research Institute, Preston says -- enough to make a significant dent in global carbon emissions, since such plants represent the vast majority of the world's electricity generation. "That translates into millions of dollars per power plant per year," he explains.

There are two basic ways in which the condensers -- which may take the form of coiled metal tubes, often made of copper -- interact with the flow of steam. In some cases, the steam condenses to form a thin sheet of water that coats the surface; in others it forms water droplets that are pulled from the surface by gravity.

When the steam forms a film, Preston explains, that impedes heat transfer -- and thus reduces the efficiency -- of condensation. So the goal of much research has been to enhance droplet formation on these surfaces by making them water-repelling.

Often this has been accomplished using polymer coatings, but these tend to degrade rapidly in the high heat and humidity of a power plant. And when the coatings are made thicker to reduce that degradation, the coatings themselves impede heat transfer.

"We thought graphene could be useful," Preston says, "since we know it is hydrophobic by nature." So he and his colleagues decided to test both graphene's ability to shed water, and its durability, under typical power plant conditions -- an environment of pure water vapor at 100 degrees Celsius.

They found that the single-atom-thick coating of graphene did indeed improve heat transfer fourfold compared with surfaces where the condensate forms sheets of water, such as bare metals. Further calculations showed that optimizing temperature differences could boost this improvement to 5 to 7 times. The researchers also showed that after two full weeks under such conditions, there was no measurable degradation in the graphene's performance.

By comparison, similar tests using a common water-repelling coating showed that the coating began to degrade within just three hours, Preston says, and failed completely within 12 hours.

Because the process used to coat the graphene on the copper surface -- called chemical vapor deposition -- has been tested extensively, the new method could be ready for testing under real-world conditions "in as little as a year," Preston says. And the process should be easily scalable to power plant-sized condenser coils.

###

The research team also included MIT postdoc Daniela Mafra and former postdoc Nenad Miljkovic, who is now an assistant professor at the University of Illinois at Urbana-Champaign. The work was supported by the Office of Naval Research and the National Science Foundation.

####

For more information, please click here

Contacts:
Andrew Carleen

617-253-1682

Copyright © Massachusetts Institute of Technology

If you have a comment, please Contact us.

Issuers of news releases, not 7th Wave, Inc. or Nanotechnology Now, are solely responsible for the accuracy of the content.

Bookmark:
Delicious Digg Newsvine Google Yahoo Reddit Magnoliacom Furl Facebook

Related News Press

News and information

Researchers are cracking the code on solid-state batteries: Using a combination of advanced imagery and ultra-thin coatings, University of Missouri researchers are working to revolutionize solid-state battery performance February 28th, 2025

Unraveling the origin of extremely bright quantum emitters: Researchers from Osaka University have discovered the fundamental properties of single-photon emitters at an oxide/semiconductor interface, which could be crucial for scalable quantum technology February 28th, 2025

Closing the gaps — MXene-coating filters can enhance performance and reusability February 28th, 2025

Rice researchers harness gravity to create low-cost device for rapid cell analysis February 28th, 2025

Graphene/ Graphite

UCF researcher discovers new technique for infrared “color” detection and imaging: The new specialized tunable detection and imaging technique for infrared photons surpasses present technology and may be a cost-effective method of capturing thermal imaging or night vision, medica December 13th, 2024

Breakthrough in proton barrier films using pore-free graphene oxide: Kumamoto University researchers achieve new milestone in advanced coating technologies September 13th, 2024

A 2D device for quantum cooling:EPFL engineers have created a device that can efficiently convert heat into electrical voltage at temperatures lower than that of outer space. The innovation could help overcome a significant obstacle to the advancement of quantum computing technol July 5th, 2024

First human trial shows ‘wonder’ material can be developed safely: A revolutionary nanomaterial with huge potential to tackle multiple global challenges could be developed further without acute risk to human health, research suggests February 16th, 2024

Govt.-Legislation/Regulation/Funding/Policy

Rice researchers harness gravity to create low-cost device for rapid cell analysis February 28th, 2025

Department of Energy announces $71 million for research on quantum information science enabled discoveries in high energy physics: Projects combine theory and experiment to open new windows on the universe January 17th, 2025

Quantum engineers ‘squeeze’ laser frequency combs to make more sensitive gas sensors January 17th, 2025

Chainmail-like material could be the future of armor: First 2D mechanically interlocked polymer exhibits exceptional flexibility and strength January 17th, 2025

Discoveries

Development of 'transparent stretchable substrate' without image distortion could revolutionize next-generation displays Overcoming: Poisson's ratio enables fully transparent, distortion-free, non-deformable display substrates February 28th, 2025

Unraveling the origin of extremely bright quantum emitters: Researchers from Osaka University have discovered the fundamental properties of single-photon emitters at an oxide/semiconductor interface, which could be crucial for scalable quantum technology February 28th, 2025

Closing the gaps — MXene-coating filters can enhance performance and reusability February 28th, 2025

Rice researchers harness gravity to create low-cost device for rapid cell analysis February 28th, 2025

Materials/Metamaterials/Magnetoresistance

Chainmail-like material could be the future of armor: First 2D mechanically interlocked polymer exhibits exceptional flexibility and strength January 17th, 2025

Enhancing transverse thermoelectric conversion performance in magnetic materials with tilted structural design: A new approach to developing practical thermoelectric technologies December 13th, 2024

FSU researchers develop new methods to generate and improve magnetism of 2D materials December 13th, 2024

New material to make next generation of electronics faster and more efficient With the increase of new technology and artificial intelligence, the demand for efficient and powerful semiconductors continues to grow November 8th, 2024

Announcements

Development of 'transparent stretchable substrate' without image distortion could revolutionize next-generation displays Overcoming: Poisson's ratio enables fully transparent, distortion-free, non-deformable display substrates February 28th, 2025

Unraveling the origin of extremely bright quantum emitters: Researchers from Osaka University have discovered the fundamental properties of single-photon emitters at an oxide/semiconductor interface, which could be crucial for scalable quantum technology February 28th, 2025

Closing the gaps — MXene-coating filters can enhance performance and reusability February 28th, 2025

Rice researchers harness gravity to create low-cost device for rapid cell analysis February 28th, 2025

Interviews/Book Reviews/Essays/Reports/Podcasts/Journals/White papers/Posters

Development of 'transparent stretchable substrate' without image distortion could revolutionize next-generation displays Overcoming: Poisson's ratio enables fully transparent, distortion-free, non-deformable display substrates February 28th, 2025

Leading the charge to better batteries February 28th, 2025

Quantum interference in molecule-surface collisions February 28th, 2025

New ocelot chip makes strides in quantum computing: Based on "cat qubits," the technology provides a new way to reduce quantum errors February 28th, 2025

Military

Quantum engineers ‘squeeze’ laser frequency combs to make more sensitive gas sensors January 17th, 2025

Chainmail-like material could be the future of armor: First 2D mechanically interlocked polymer exhibits exceptional flexibility and strength January 17th, 2025

Single atoms show their true color July 5th, 2024

NRL charters Navy’s quantum inertial navigation path to reduce drift April 5th, 2024

Energy

KAIST researchers introduce new and improved, next-generation perovskite solar cell​ November 8th, 2024

Unveiling the power of hot carriers in plasmonic nanostructures August 16th, 2024

Groundbreaking precision in single-molecule optoelectronics August 16th, 2024

Development of zinc oxide nanopagoda array photoelectrode: photoelectrochemical water-splitting hydrogen production January 12th, 2024

NanoNews-Digest
The latest news from around the world, FREE




  Premium Products
NanoNews-Custom
Only the news you want to read!
 Learn More
NanoStrategies
Full-service, expert consulting
 Learn More











ASP
Nanotechnology Now Featured Books




NNN

The Hunger Project